Here are some pictures of the Bender costume I made. I made the costume initially because I was inspired by the large scale costumes I saw in the 2003 Comic-con masquerade. I was able to finish it in time to give him a test run at the Las Vegas Comic-Con on Halloween weekend.
A year later we entered the Bender Costume in the Comic-Con Masquerade in a skit called "Not the Droid You're Looking For" with some friends from the 501st and won the "Most Humorous" award.
A Flash version of that skit can be found here.
Unfortunately, I didn't know how it would turn out when I started, and I never took any pictures of the progress. Go here for a few more details on the constuction...
Click the thumbnails to see bigger pics.
From Bender's Scrapbook Bender on TV!